{"id":3987,"date":"2024-07-19T09:44:03","date_gmt":"2024-07-19T07:44:03","guid":{"rendered":"https:\/\/cosmelux.it\/uv-metallisation\/"},"modified":"2026-01-12T10:21:03","modified_gmt":"2026-01-12T09:21:03","slug":"uv-metallisation","status":"publish","type":"page","link":"https:\/\/cosmelux.it\/en\/uv-metallisation\/","title":{"rendered":"UV metallisation"},"content":{"rendered":"\t\t
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uv<\/span> METALLIZATION<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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The 9 vacuum metallization lines<\/strong> (7 PVD and 2 Sputtering) are designed for efficiency and quality to guarantee the best value for money for our customers.

The latest generation of metallising machines with \u201cSputtering\u201d technology has enabled Cosmelux to completely unite the painting and metallising processes. <\/p><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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the<\/span> BENEFITS<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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  • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t<\/path>\t\t\t<\/path>\t\t<\/g>\t<\/g><\/g>\t\t\t\t\t\t<\/path>\t\t\t<\/path>\t\t<\/g>\t<\/g><\/g><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tExcellent chemical resistance<\/b> (to perfumes, creams, etc.),<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t<\/path>\t\t\t<\/path>\t\t<\/g>\t<\/g><\/g>\t\t\t\t\t\t<\/path>\t\t\t<\/path>\t\t<\/g>\t<\/g><\/g><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tExcellent mechanical resistance<\/b> (to scratching, abrasion, rubbing...)<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t<\/path>\t\t\t<\/path>\t\t<\/g>\t<\/g><\/g>\t\t\t\t\t\t<\/path>\t\t\t<\/path>\t\t<\/g>\t<\/g><\/g><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tVery high aesthetic quality<\/b> (due to modern means of production used for processing)<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t<\/path>\t\t\t<\/path>\t\t<\/g>\t<\/g><\/g>\t\t\t\t\t\t<\/path>\t\t\t<\/path>\t\t<\/g>\t<\/g><\/g><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tUV treatment is not performed at high temperatures and therefore allows the size of the workpieces to be maintained<\/b> (on standard materials)<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t<\/path>\t\t\t<\/path>\t\t<\/g>\t<\/g><\/g>\t\t\t\t\t\t<\/path>\t\t\t<\/path>\t\t<\/g>\t<\/g><\/g><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tPossibility of achieving an infinity of colours and 'effects'<\/b><\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t<\/path>\t\t\t<\/path>\t\t<\/g>\t<\/g><\/g>\t\t\t\t\t\t<\/path>\t\t\t<\/path>\t\t<\/g>\t<\/g><\/g><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tEnvironmentally friendly<\/b>: the products used do not contain heavy metals. No solvents are emitted into the atmosphere (we use paints with a high dry residue and burn the solvents with a thermal burner)<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t<\/path>\t\t\t<\/path>\t\t<\/g>\t<\/g><\/g>\t\t\t\t\t\t<\/path>\t\t\t<\/path>\t\t<\/g>\t<\/g><\/g><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tVery elastic paints<\/b> can be used to maintain the elasticity of the product<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t
  • \n\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t<\/path>\t\t\t<\/path>\t\t<\/g>\t<\/g><\/g>\t\t\t\t\t\t<\/path>\t\t\t<\/path>\t\t<\/g>\t<\/g><\/g><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\tIt is possible to use varnishes that can later be decorated<\/b> by pad printing, screen printing, hot stamping or laser printing.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/section>\n\t\t
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    \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tProduction capacity\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

    \n\t\t\t\t\t\tProduction capacity for standard size parts: 2,000,000 parts per day.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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    \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tType of negotiable parts\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

    \n\t\t\t\t\t\tDiameter: 5 - 120 mm | Height: 5 - 140 mm
    Materials: PP, ABS, PCTA, PE, PETG, PS, SAN, Alu, glass, Surlyn\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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    \n\t\t\t\t\t\t\n\t\t\t\t\t\t\tCompany Certifications\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

    \n\t\t\t\t\t\tDIN ISO 9001:2015\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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    pvd | <\/span>Thermal evaporation plants<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    In the field of decorative metallisation, the adoption of thermal evaporation systems is still the most widespread system today due to its simplicity of use and its deposition efficiency in the presence of substrates with very complicated geometries.<\/p>

    The deposition source consists of tungsten resistors, generally placed in the centre of the process chamber, on which the wire of the metal to be deposited is placed. Substrates are positioned around the resistors and are rotated (rotation and translation) during the metal deposition phase.<\/p>

    In order to achieve metal deposition within the process chamber, it is necessary to reach a vacuum level generally higher than 4×10-4 mbar (high vacuum). Once the necessary vacuum level is reached, the actual evaporation phase begins, which consists of heating the tungsten heating elements, which are made incandescent and melt the metal, which evaporates and condenses on the surface of the substrate. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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    pvd | <\/span>Sputtering<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    A modern<\/strong>, fast<\/strong> and inexpensive<\/strong> metal deposition system originally used only on substrates with flat surfaces, it is now increasingly used on three-dimensional objects as well, even with simple geometries.

    In sputtering technology, the deposition source is a magnetic cathode on which a metal plate (target) of the desired material is placed.

    The magnetic cathode is generally placed at the side of the process chamber. The substrates rotate in front of the deposition source. When the desired vacuum level is reached, a high voltage is applied and Argon is injected.

    The positive Argon ions undergo an acceleration process on the negative cathode and subsequently eject the atoms from the metal plate. These atoms then condense on the substrates. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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    uv METALLIZATION The 9 vacuum metallization lines (7 PVD and 2 Sputtering) are designed for efficiency and quality to guarantee the best value for money for our customers. The latest generation of metallising machines with \u201cSputtering\u201d technology has enabled Cosmelux to completely unite the painting and metallising processes. the BENEFITS Excellent chemical resistance (to perfumes, […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-3987","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/cosmelux.it\/en\/wp-json\/wp\/v2\/pages\/3987","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/cosmelux.it\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/cosmelux.it\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/cosmelux.it\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/cosmelux.it\/en\/wp-json\/wp\/v2\/comments?post=3987"}],"version-history":[{"count":2,"href":"https:\/\/cosmelux.it\/en\/wp-json\/wp\/v2\/pages\/3987\/revisions"}],"predecessor-version":[{"id":4356,"href":"https:\/\/cosmelux.it\/en\/wp-json\/wp\/v2\/pages\/3987\/revisions\/4356"}],"wp:attachment":[{"href":"https:\/\/cosmelux.it\/en\/wp-json\/wp\/v2\/media?parent=3987"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}